Project Engineering

Project Engineering

As a discipline and general engineering contractor or single disciplines for project phases

Feasibility studies


Objectives and contents include the review of

  • - Technical feasibility (technologies, procedures and processes)
  • - Economic feasibility (budget, financing)
  • - Required resources and availability (e.g. manpower, machines, areas, materials and time)
  • - Schedule of implementation
  • - Legal regulations
  • - Opportunities, risks and approaches and a recommendation for a decision

Result : A feasible project

Concept design

  • - Determining the basis of design
  • - Comparison and selection of technology and procurement options
  • - Definition of the plant configuration incl. plot plan
  • - Preliminary drawings and schematics of the main processing equipment and units
  • - Permissions, environmental and safety related issues and requirements
  • - Preliminary overall project schedule
  • - Cost estimation (project and production costs)
  • - Economic feasibility study, cost-benefit analysis
  • - Risk assessment
  • - Organizational structure, staff requirements
  • - Acceptance criteria and performance parameters

Result : A project ready for scheduling and approval

Basic Engineering

  • - Design basis / project definition
  • - Mass balances
  • - Energy balances
  • - Preliminary project plan/ project execution plan
  • - Process flow diagrams (PFD) and process descriptions
  • - Equipment lists and equipment data sheets of main components
  • - Ready-to-order documents for long lead items
  • - plot plan / arrangement drawings
  • - Preliminary 3D model
  • - Piping list
  • - Single line diagram
  • - List of main electrical consumer
  • - Building, heating, ventilation, air conditioning system and utilities
  • - Drafts for
    • • Instrumentation and control systems (I&C) and process control system (PLS)
    • • Health, safety and environmental technology (HSE)
    • • Plant operating procedures
    • • Maintenance
    • • Procurement

  • - Project management structure

Result : A project ready for tender

Authority Engineering

Documentation in compliance with official regulations:

  • - Federal Immission Control Act (BImSchG)
  • - Federal Water Law (WHG)
  • - Equipment and Product Safety Act (GPSG)
  • - Closed Substance Cycle Waste Management Act (KrW-/AbfG)
  • - Federal Building Code (BauGB)

Services :

  • - Compilingdocuments relevant for approval
  • - Required specification of machines and facilities
  • - Cooperation with the authorities
  • - Providing support for public hearings for approval

Result : A project ready for approval by the authorities

Detail Engineering

Development of detail design for the disciplines

  • - Process engineering
  • - Civil and Structural steel
  • - Plant engineering
    • • Piping
    • • Apparatus
    • • Equipment
  • - Electrical engineering (high and medium voltage)
  • - I&C-PL engineering
  • - Building services (HVAC)

Result : A project ready for construction

Procurement / Expediting

  • - Compiling technical specifications
  • - Selection of the suppliers in collaboration with the client
  • - Request for quotation (RfQ)
  • - Comparison of bids
  • - Negotiations
  • - Purchase orders
  • - Procurement controlling (schedule and quality)
  • - Preparation and implementation of supplier audits
  • - Shipment

Result : The procurement of all services and components of the plant

Construction Management

  • - Construction planning
  • - Management of construction and assembly
  • - Monitoring and testing of activities up to mechanical completion
  • - Accepting services rendered by the contractor to mechanical completion
  • - HSE compliance
  • - QA / QC
  • - Preparation, monitoring, analysis and documentation of acceptance test

Result : A Completed plant ready for commissioning

Commissioning support

  • - Commissioning planning
  • - Monitoring and testing of procedures until start up of the plant
  • - Documentation of the commissioning tests

Result : A plant ready for production

Documentation

  • - Site survey (manual or by laser scan)
  • - Documentation of new and existing plants
  • - Documentation according ordinance on Industrial Safety and Health (BetrSichV)
  • - GMP / FDA compliant documentation

Result : As-built documentation of the plant





Services

Project Engineering

Project Engineering
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EPCM-Services

EPCM-Services
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On-site Engineering

On-site Engineering
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Service and Consulting

Service and Consulting
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Engineering Disciplines

Engineering Disciplines
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